Questions we are asked about this
What is the single most common omission in a charging controller specification?
The behaviour when the backend link is down. Most requirement documents describe what the station does while connected and say nothing about the state it falls back to. That silence is expensive, because an obligation that has to be guaranteed — a grid operator's current limit, a site connection limit, a tariff schedule — is issued by the backend but executed by the controller, and it matters precisely when the link has failed. State the fallback current, how long the last valid limit is retained, and what happens to a transaction already running.
Should a specification name a controller product or a set of requirements?
Requirements, with the product named only as a reference design. Naming a product transfers the specification work to the supplier's marketing page and leaves nothing to hold anyone to when a component is substituted. A requirement list survives revisions, second-sourcing and end-of-life on a part, all of which will happen inside a normal product lifetime.
Who is the manufacturer of a charging station built on a purchased controller board?
The party that places the finished product on the EU market under its own name or trademark. Under the Blue Guide (2022/C 247/01) that party carries the manufacturer's obligations, including CE marking and the declaration of conformity for the finished station. A CE marking held at board level does not transfer to the assembled product, and no supplier can transfer it by agreement.
How early does the OCPP version have to be fixed?
Before the controller is selected. The Open Charge Alliance states that OCPP 1.6 and OCPP 2.0.1 are not compatible, so the version is a property of the station rather than a setting, and the newer version's device model, variable store and security features consume flash and RAM that a board sized for 1.6 may not have. Fixing it late means either a controller change or a feature that quietly does not appear.
What should a specification say about residual current detection?
Which protective device provides which function, and where it physically sits. An EV charging circuit can produce smooth DC residual current, so the requirement has to state whether DC fault detection is integrated in the station or expected from an external Type B device in the installation. Getting this wrong does not usually show up in testing; it shows up as an argument about scope when the installer opens the enclosure.
Is a controller's development lead time the same as its delivery lead time?
No, and confusing the two is a common scheduling error. For eectec, a standard board in an existing configuration ships on a 45-day lead time, while a customised AC design is a three-month development cycle and a DC design is four months before series delivery starts. A project plan should carry both numbers separately, because the development cycle runs once and the lead time runs every time.
What minimum order quantities apply to charging controller boards?
At eectec, 500 units for AC controller boards and 100 units for DC controllers, with 300 units as the standard minimum and 1,000 units where the design is customised. These figures belong in the specification stage rather than the negotiation stage, because a minimum order quantity that does not match the first-year forecast changes which engagement model makes sense, not just the price.